Introduction
Leading Quarry Company, a leading mining company, required better visibility into raw material levels stored across multiple silos to improve inventory planning and avoid material shortages or overstocking. Manual level checks and delayed reporting made it difficult to maintain accurate inventory data in real time. To address this challenge, Leading Quarry Company partnered with Covansys Technologies to implement a real-time silo-level monitoring solution using industrial-grade sensors and secure wireless connectivity. The solution enabled continuous monitoring of silo levels and provided actionable insights for smarter material planning.
Challenges in Inventory Visibility and Planning
Key Issues Affecting Operations
Leading Quarry Company faced several inventory management challenges across its silo-based material storage:
Optimizing Inventory Management with Covansys’ Solution
To overcome these challenges, Covansys designed and deployed a real-time silo monitoring system tailored to Leading Quarry Company operational environment.
Deployed industrial-grade level sensors to continuously measure material levels inside silos.
Enabled secure wireless connectivity to transmit silo data from remote locations without extensive cabling
Provided a unified dashboard for real-time visibility of silo levels across operations.
Delivered precise, up-to-date inventory data to support better material planning and control.
Minimized the need for manual silo inspections, saving time and reducing human error.
Built a flexible architecture that supports additional silos and future system expansion.
Improved Inventory Control and Operational Efficiency
Covansys’ silo monitoring solution delivered a reliable system that enhanced inventory transparency and supported more efficient material management at Leading Quarry Company.
Improvement in inventory visibility and real-time silo-level tracking
Reduction in manual monitoring effort and inspection time
Improvement in material planning and stock availability
Faster decision-making for replenishment & operations
Conclusion
By implementing a real-time silo level monitoring system, Covansys helped Leading Quarry Company gain better control over its inventory and material planning processes. The solution replaced manual checks with accurate, real-time data, enabling smarter decisions, improved efficiency, and scalable inventory management for future growth.
Ready to Improve Inventory Visibility?
If Leading Quarry Company can rely on Covansys for real-time silo monitoring, your operations can too. Let us design a customized IoT and automation solution to enhance your inventory management and operational efficiency.